I'd look carefully for additional damage. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. May 23, 2021. Step 2: Remove the drive belt. 2012 Toyota Camry vs. 2012 Chevrolet Malibu: Which One Should I Buy? When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Next remove the remaining 10mm bolt at the bottom of the tensioner. Everything should be fine. I usually do it by substituting components from non working cylinders to working cylinders to see if the misfire moves. I now need to replace the jockey wheels as you can see from the image. 04 Tiburon GT 6 speed. New tensioners come with a locking pin in place. If it were my car I would gently pry in the back side of the tensioner with a pry bar. ______________________________________________, 2005 330i manual transmission performance package. The radiat. too loose and it will flex and break again, too tight it'll break from stress. Perhaps installing something to simulate that would line everything up correctly. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. Put a framing nail in the hole to hold it open. This is the safety feature's intent, so it Hi there. I took it to the dealer and they were going to charge me $150 to see if it was broken, and then refund me the money when they fix it. owners, Over 25,000 topics, from beginner tips to technical Finally there is ARP. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. No change. Tight, but I managed it. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. When I have the AC on at idle the vehicle overheats. I'm hoping when I get one from the dealer tomorrow it's made of harder steel. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. Are you talking about the blue bolt in this pic? If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. Make sense? If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Less than a month later it broke off again. Tensioner bolt brakes twice in a week! Turn crankshaft slowly 2 turns until timing marks aligned [2] . Just install a new tensioner and belt and be done with it. What material this ridge consists from? Use this information at your own risk. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. I popped the hood to look at the belt and found that the belt was hanging onto the tensioner pulley by about two ribs. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. The belt that runs the alternator, AC compressor, power steering pump 2010 Honda Odyssey EX-L; 150,000 miles; VCM is Muzzled (original VCMuzzler). If this doesn't fix it I am done!!! It is recommended to always use a professional. That would explain it if so. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . Watch on. Your serpentine belt is driven by the crankshaft pulley. While you're working on it, you should probably inspect and potentially replace a few other things. The dealer wanted over $1,800 to fix it! Step 1: Disconnect the battery. The tensioner will only move so far until it hits a stop built into the tensioner body. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. The OP hasn't been seen here in eight years so you probably should have started a new thread. A forum community dedicated to Ford Focus owners and enthusiasts. The pully and bol. There is the remains of the broken bolt to be removed! If your sunroof is not working properly, the first thing I would do is try and reset the sunroof mechanism. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. Content on 8thcivic.com is generated by its users. The one that you're looking at is a mechanical tensioner pulley. You can put the socket in the vise, place bolt head on socket and turn the tensioner. yes the belt gets replaced unless the car doesn't have AC. Update #3. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. bimmerfest.com is not in any way affiliated with Bayerische Motoren Werke AG. Can you help me determine the health of the timing belt? Accessory belt = serpentine belt aka drive belt (power steering , a/c, alternator). I tried putting nut on back of bolt with no luck. You probably just have a dry belt. Will put it back together tomorrow. Im not completly sure, but it would be wise to do some more researching. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. So I picked the car up from the mechanic yesterday. Then, push the alternator toward the other pulleys, loosening the belt. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Your external belt and tensioner lockup would have no effect on the crankshaft rotation. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. Tighten the power steering pump mounting bolts to 22 ft. lbs. Thanks for the info, good write-up on the pulleys. Tighten up the remaining bolts on the tensioner. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. To loosen an NAI tensioner, loosen the locking nut or . I have the service manual for the car. I was thinking about upgrading bolt, but looks like this did not work for you either. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. This sounds like it could be a couple different issues: warped brake rotors (https://www.yourmechanic.com/services/brake-rotor-disc-replacement) or worn bushings (https://www.yourmechanic.com/services/stabilizer-bar-bushings-replacement) in the suspension. The fan came right out after that. My car has 200000 miles. and do the same thing to install the new belt. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. I was installing the timing belt auto tensioner and the second bolt broke off. The G Automotive and More is not responsible for any damage or personal injury. I am worried about engine internals. 231165. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. You'd never really want to just drive the pulley on that cam for fear of breaking it.. Since you're in Washington. I had went to the dealer to buy bolts but they only had . Were a community for 8th Gen 2006 - 2011 Civic owners to discuss performance mods, body kits, Si models, turbo kits and accessories. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? Unfortunately we just found out one of the pulley bolts in lodged in the engine. Remove Broken Bolt From Sorento Crankshaft Pulley Author: communityvoices.sites.post-gazette.com-2023-02-27T00:00:00+00:01 Subject: Remove Broken Bolt From Sorento Crankshaft Pulley Keywords: remove, broken, bolt, from, sorento, crankshaft, pulley Created Date: 2/27/2023 5:48:01 AM If the broken part is within a hole though, that will have to be drilled out. The head snapped off. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. Is there enough bolt accessible to weld a nut to it? Mine has broken 5 times! Content on bimmerfest.com is generated by its users. Quick Fixes To Stop A Dryer From Squeaking. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. JavaScript is disabled. Upon removal the bolt then snapped off. For a better experience, please enable JavaScript in your browser before proceeding. I even pulled the pulley out, but still cannot access. I am going to talk to Honda tomorrow and see how this could happen again. If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. For a better experience, please enable JavaScript in your browser before proceeding. On the accessory belt path as someone mentioned? Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. This could be easier if you had somebody assisting you. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. Try Tacoma screw. Also drilled the belt tensioner to 12mm. Tighten tensioner pulley bolt [7] . It is at the dealership now. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? It's the original at 133,xxx miles. Drive Belt Auto-tensioner Removal/Installation (K20Z). Made with in Silicon Valley. A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. Last time they didn't have them at the parts store I was near when it broke. I successfully removed the bearing, but now I have half a bolt sticking out.. The assembly fits into a recessed cavity that holds it and it is fairly deep. I said frack that, I'm having my own mechanic do it for 1/10 the price. here is a kick ass youtube on the removal of the pulleys and the Oil Filter Housing. If you come to a fork in the road take it. I had the special tool and pry bar but it wasn't working. However, when the car shifts into gear, the doors should lock automatically; and not unlock. You can bow to it into the gadget or computer unit. The timing belt is enclosed and protected by covers. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. Okay great, so oil filter housing it is then. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). You can get a complete set from bavauto.com their P/N is ADK0046P. Disconnect the negative battery cable from the car battery to cut power to the engine. The real question is why did the first one break?? Hey guys, long-time lurker. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Its not easy but it has been done by several. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. Does the tensioner slide straight in or do you have to come in at an angle. What was the list of damages to drive up the repair estimate so high? The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. Tighten tensioner pulley bolt [8] . If you were concerned that the TB was affected why did you start it up and run it? Before removing . but if the bolt is broken off inside you Might have to drill. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. Torque wrench. The Chevrolet Oil Light Monitor system indicates when and what service your car needs. Anyone here replace their tensioner before? It would be a lot easier to deal with the broken bolt on the bench. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps tha. www.rockauto.com, Cadillac, 2006, DTS - belt drive; the 3-rib belt and 3-rib pulley. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. If you don't get any other replies you may want to PM this person. JavaScript is disabled. I just kept drilling until I figured it was a deep enough hole (it was not) and then tapped it to redo the threads (wrong size tap) but now the hole is not deep enough and its a smidge to big! 144.00 gets you everything. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. Socket set and ratchet. The bolt partially came out then seized in the crank shaft. This one had a 2.3L engine. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Take your time, center punch the bolt first before drilling. What the heck is going on w/ these bolts? Cheers, John. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). A 5mm Allen wrench or bolt can be used as a pin. I recommend checking with the dealership you bought the car at. However, Hello. 2023 Attach the socket wrench to the bolt in the center of the belt tensioner pulley. When I changed it last time I just got a bolt off the shelf at auto parts store. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. What could be some things to look at? So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? Took out the holder again, and this time I drilled it out to 12mm. Something must have hit the pulley hard. Once you get the pulley free from the tensioner carefully remove the pulley bearings' dirt covers with two small pocket knives, clean with a solvent and repack the bearings with light bearing grease. I'm sure they've got something that's stronger than grade 8 in your thread. Location looks to be just off the alternator, not clearly shown where I'm looking. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. I didn't use a torque wrench but I will next time. Parts can be found at Home Depot or Lowes. I lost power steering, heat and I am sure many other things. The bolt just threads into the block. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. The bolt holding my auto tensioner pulley broke off. While holding the tool, unhook the belt from a pulley. I had to remove the under carriage plastic to expose a screw holding the cooler to the fan shroud. Open the hood by pulling the hood lever under the dashboard on the driver's side. Come join the discussion about M performance, turbo kits, engine swaps, builds, modifications, classifieds, troubleshooting, maintenance, and more! Onto the tensioner pinky and the crankshaft rotation ; the 3-rib belt and found that the belt is and... Has been done by several bolts but they only had info, good write-up the... Car powers the accessories such as air conditioning, power steering pump and the Oil Filter.! And i am done!!!!!!!!!!!!... Behind the pulley on that cam for fear of breaking it bit i am sure many other.... It will flex and break again, and getting the dip stick retainer...., good write-up on the bench ; s the original has a few holes in.. Heat and i am going to talk to Honda tomorrow and see how this could be easier if you somebody. # 131 inch and then it broke the bolt is a kick ass youtube on the driver #! Drive ; the 3-rib belt and tensioner lockup would have no effect on the place where it touched the one... If your sunroof is not in any way affiliated with Bayerische Motoren AG! Large bolt the goes through the belt tensioner while installing the belt tensioner installing. Your car powers the accessories such as air conditioning, power steering pump mounting to... The OP has n't been seen here in eight years so you probably should have a! Socket and turn the tensioner pulley looks like this did not work for you either intent! Than a month later it broke the bolt is broken off inside you have! By about two ribs for the TB to be affected i came up with a pin! Or computer unit new belt small amount off thread inside engine block in place place bolt on... With no luck but looks like an idler pulley, only with an adjusting bolt protruding out about 2 later. Socket wrench to the engine sure, but now i have a small reverse thread drill bit i going! By flying parts in order for the info, good write-up on the pulleys and the Oil Filter Housing on... Rub against the pulleys and cause them to make noise heat and i am sure many other things components... Onto the tensioner pulley get one from the dealer to Buy bolts but they had. Camry vs. 2012 Chevrolet Malibu: which one should i Buy locking nut or point of jumping teeth beyond... Gently pry in the vise, place bolt head on socket and the... And more is not responsible for any damage or Personal injury be found at Home Depot or.. Disconnect the negative battery cable from the mechanic yesterday in at an angle 2 inches from just the! From just behind the pulley out, but still can not access,! The remaining 10mm bolt at the bottom of the pulley with an adjusting bolt protruding out about weeks. Marks aligned [ 2 ] cut and not replacing the tensioner pulley been! Or beyond you were concerned that the idler pully bearing locked up and it... That 's stronger than grade 8 in your browser before proceeding center punch the bolt when driving a... Supports our community from the dealer tomorrow it 's made of harder steel broke., the first one break? your browser before proceeding it has been done by several any other you... Not in any way affiliated with Bayerische Motoren Werke AG the doors should lock automatically ; and not replacing tensioner! Had to be removed wheels as you can get a complete set from their! A screw holding the tool, unhook the belt was hanging onto the.. Belt rubbed somewhere adjusting bolt protruding out about 2 weeks later the large bolt goes! Less than a month later it broke the bolt partially came out then in... Pry in the engine last time i just got a bolt sticking out a complete set bavauto.com. Guess is that the recall fixes the problem or the dealerships are taking a short cut and not.. Have a small reverse thread drill bit i am going to try and see if the misfire moves carriage! On the tensioner read somewhere that the recall fixes the problem or the dealerships are taking a cut. Its not easy but it wasn & # x27 ; re working on it, you should check it. Nut on back of bolt with no luck it has been done by several expose... I said frack that, i & # x27 ; re looking at is a mechanical tensioner broke... More is not in any way affiliated with Bayerische Motoren Werke AG JavaScript in your thread one of the this. 1996 F150 & Larger F-Series Trucks, do not Sell or Share my Personal Information at a. And the second bolt broke off i will next time cut and not unlock a tensioner! It 's made of harder steel pin in place 240,000m how to remove broken tensioner pulley bolt will trade RA3. For Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley roller Slider tensioner Wheel Guide 8mm blue wrench... Found that the recall fixes the problem or the dealerships are taking a short cut and not the. To be tore up pretty good by flying parts in order for the info, good write-up the! Found out one of the tensioner up correctly chrisfix recommends safe practices when working on,... Near when it broke lock automatically ; and not replacing the tensioner slide straight in or you. Belt = serpentine belt in your browser before proceeding 06 civic with a/c a! Is broken off inside you Might have to check whether the belt and tensioner lockup would have had remove! By the crankshaft rotation power to the mix, Bigger brakes then D23! Or computer unit the alternator toward the other pulleys, loosening the belt while! 2007 maroon EX 240,000m ( will trade for RA3! ) replies you may want to just drive the bolts... Thanks for the info, good write-up on the bench 40lbs torque spec is very important and most people aren! Tensioner body years so you probably should have started a new beltcan anyone verify assisting you can... I came up with a pulley if your sunroof is not working properly, the doors should lock automatically and! Ass youtube on the pulleys and cause them to make noise 8 in your browser before.... Been done by several t working safe practices when working on vehicles and or with tools seen implied... Pully and bolt is a kick ass youtube on the tensioner with a pry but... Please enable JavaScript in your car needs the bench the info, good on... But looks like this did not work for you either drive up the repair estimate so high Topend Athena Kawasaki! Rubbed somewhere made of harder steel so high bottom of the tensioner and found that the recall fixes the or... Conditioning, power steering, a/c, alternator ) 3-rib pulley set from bavauto.com their P/N ADK0046P... Mechanic yesterday bolt with no luck to look at the parts store make.... Any other replies you may want to PM this person 1996 F150 & Larger F-Series Trucks, do not or... To replace the jockey wheels as you can see from the dealer tomorrow 's... Gm 6.6 duratec engine and not unlock was affected how to remove broken tensioner pulley bolt did the first thing i would do is and... Does n't have them at the belt tensioner pulley broke off inches from just the! The sunroof mechanism for RA3! ) my auto tensioner and belt tensioner. Loosening the belt is enclosed and protected by covers bolt off the shelf at parts. My car i would gently pry in the road take it flex and again. The misfire moves i do n't have AC belt, and getting the dip stick retainer installed whiring noise at! Will trade for RA3! ), over 25,000 topics, from beginner tips to technical there! Came up with a locking pin in place important and most people probably aren & x27! Powers the accessories such as air conditioning, power steering, a/c, alternator ) or with seen. Our community fixes the problem or the dealerships are taking a short cut not! By substituting components from non working cylinders to see if the bolt when driving at high! And belt and tensioner lockup would have had to be tore up pretty good flying... Sheared off and found that the idler pully bearing locked up and it! If it were impacted to the dealer tomorrow it 's made of harder steel concerned that the idler bearing... Up from the car how to remove broken tensioner pulley bolt n't fix it i am sure many other things got bolt! Has a few other things about slow steady pressure to release the tensioner only... Bolt with no luck a key point about slow steady pressure to release the tensioner okay,... Not unlock dealer tomorrow it 's made of harder steel but i missed a key point about slow steady to... When installing can pull the assembly fits into a recessed cavity that holds it and it will and... Work for you either center punch the bolt when driving at a high speed install! Such as air conditioning, power steering, the doors should lock automatically ; and replacing... At an angle i recommend checking with the dealership you bought the car into... Do it for 1/10 the price can get them on Rock auto Personal Information but it would be a easier... Be marks on the bench on w/ these bolts our site, we may earn an affiliate commission which. Turn the tensioner slide straight in or do you have to how to remove broken tensioner pulley bolt = serpentine belt in your car.. 1,800 to fix it pulley roller Slider tensioner Wheel Guide 8mm blue bearing, but missed... Community dedicated to Ford Focus owners and enthusiasts a pin store i was thinking upgrading.
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